Product Description
Product Description
ZheJiang Xihu (West Lake) Dis.yu Machinery Equipment Technology Co., Ltd was founded in 2014, and it is located in ZheJiang Airport Economic Zone. It specializes in industrial conveyor belts,conveyor delivery system-related products and technical services. It also provides equipment energy-saving transformation and technical support for industrial and mining enterprises.
| Grade | Tensile Strength/Mpa ≥ | Elongationat break /% ≥ | Abrasion Loss/mm3 ≤ |
| H | 24 | 450 | 120 |
| D | 18 | 400 | 100 |
| L | 15 | 350 | 200 |
| Notes:Grade H-used for transporting sharp, abrasive materials which can damage belts badly. Grade D-used for transporting highly abrasive materials. Grade L-used for transporting medium-abrasion materials. |
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Application
· Suitable for medium and long distance,heavy load and high speed transportation of materials.
· Widly Used in mining, quarries, cement,iron and steel industry,etc
Physical properties of rubber cover
Parameter
| Fabric Material | Fabric Structure | Type | Ply Thicknessmm | Tensile Strength (N/mm) | Cover Thickness (mm) | Width mm | Length m | ||||||
| Warp | Weft | 2-ply | 3-ply | 4-ply | 5-ply | 6-ply | Top | Bottom | |||||
| EP | Polyester | Poly-amide | EP/NN 100 | 0.85 | 200 | 300 | 400 | 500 | 600 | 2-12 | 1-5 | 350~2500 | ≤300 |
| EP/NN 125 | 0.9 | 250 | 375 | 500 | 625 | 750 | |||||||
| EP/NN 150 | 0.9 | 300 | 450 | 600 | 750 | 900 | |||||||
| EP/NN 200 | 1.1 | 400 | 600 | 800 | 1000 | 1200 | |||||||
| EP/NN 250 | 1.25 | 500 | 750 | 1000 | 1250 | 1500 | |||||||
| EP/NN 300 | 1.45 | 600 | 900 | 1200 | 1500 | 1800 | |||||||
| EP/NN 350 | 1.65 | 700 | 1050 | 1400 | 1750 | 2100 | |||||||
| EP/NN 400 | 1.75 | 800 | 1200 | 1600 | 2000 | 2400 | |||||||
| EP/NN 500 | 2.55 | 1000 | 1500 | 2000 | 2500 | 3000 | |||||||
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| Type: | EP400 |
|---|---|
| Material: | Rubber |
| Inside Material: | Fabric |
| Feature: | Oil-Resistant, Acid And Alkali Resistant, Tear-Resistant, Heat-Resistant, Cold-Resistant, Wear-Resistant |
| Tensile Strength: | Strong |
| Perfomance: | Strong Rubber Conveyor Belt |
| Samples: |
US$ 2/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the cost considerations associated with using V-belts in power transmission?
When considering the use of V-belts in power transmission applications, several cost factors should be taken into account. Here are the key cost considerations associated with using V-belts:
- Initial Cost:
- Installation Cost:
- Maintenance Cost:
- Energy Efficiency:
- Replacement and Downtime Costs:
- Overall System Efficiency:
The initial cost of V-belts includes the purchase price of the belts themselves. V-belts are generally cost-effective compared to other power transmission options such as gears or chains. However, the specific cost can vary depending on factors such as belt type, size, and brand.
The installation cost involves the labor and time required to install the V-belts in the power transmission system. Compared to more complex power transmission systems, V-belts are relatively easy to install, requiring minimal specialized tools or expertise. This can result in lower installation costs.
V-belts generally require regular maintenance to ensure optimal performance and longevity. Maintenance activities such as belt tensioning, alignment checks, and periodic replacements contribute to the overall maintenance cost. However, compared to other power transmission systems, V-belts often have lower maintenance costs due to their simplicity.
V-belts offer good energy efficiency, as they typically have low friction losses during power transmission. This can result in lower energy consumption and reduced operating costs over time. Choosing high-quality V-belts with low slip and efficient power transfer characteristics can further enhance energy efficiency.
Over time, V-belts will wear out and require replacement. The frequency of belt replacements will depend on factors such as operating conditions, maintenance practices, and belt quality. Planned belt replacements can help minimize unexpected downtime and associated costs. However, unplanned belt failures can lead to costly downtime, lost production, and potential damage to other system components.
The efficiency of the entire power transmission system should be considered when evaluating costs. While V-belts themselves are relatively efficient, the overall system efficiency can be influenced by factors such as pulley design, alignment, and load conditions. A well-designed and properly maintained V-belt drive system can optimize efficiency and reduce long-term operating costs.
By considering these cost considerations associated with using V-belts in power transmission, you can make informed decisions about the selection, installation, and maintenance of V-belt drive systems to achieve a balance between upfront costs and long-term operational efficiency.
Can V-belts be used in high-speed or heavy-duty applications?
V-belts are versatile power transmission belts that can be used in a wide range of applications, including high-speed and heavy-duty applications, depending on the specific design, construction, and material of the V-belt. Here’s a detailed explanation:
High-speed applications:
V-belts are capable of transmitting power efficiently at various speeds. However, the speed limitations of V-belts depend on factors such as the belt’s design, material, and construction. Traditional V-belts, also known as classical V-belts, are generally suitable for moderate to high-speed applications but may have limitations at extremely high speeds due to centrifugal forces and heat generation.
For high-speed applications, specialized V-belt designs, such as high-speed V-belts or narrow V-belts, are available. These belts are designed to reduce heat buildup and minimize the effects of centrifugal forces, allowing them to operate effectively at higher speeds. It is important to consult the manufacturer’s specifications and recommendations to select the appropriate V-belt for high-speed applications.
Heavy-duty applications:
V-belts can also be used in heavy-duty applications that require the transmission of high torque or power. Heavy-duty V-belts, also known as industrial or agricultural V-belts, are specifically designed to handle heavy loads and provide reliable power transmission in demanding conditions.
Heavy-duty V-belts are constructed using reinforced materials, such as strong fabric layers or aramid cords, to enhance strength and durability. These belts are designed to resist stretching, withstand high loads, and operate in environments with high temperatures, humidity, or exposure to chemicals.
In addition to heavy-duty V-belts, there are other belt options available for heavy-duty applications, such as cogged V-belts and synchronous belts. These belts feature specialized designs and toothed profiles that offer increased power transmission capabilities, improved grip, and enhanced resistance to slip.
When considering the use of V-belts in high-speed or heavy-duty applications, it is crucial to consult the manufacturer’s specifications, guidelines, and application recommendations. The manufacturer can provide information on the suitable V-belt types, sizes, and materials that can withstand the specific demands of the application.
Overall, V-belts can be used effectively in high-speed and heavy-duty applications, provided the appropriate type, design, and construction are selected based on the application requirements and manufacturer’s recommendations.
What are the signs of a worn or damaged V-belt that needs replacement?
A worn or damaged V-belt can lead to decreased performance, increased energy consumption, and potential equipment failure. Recognizing the signs of a worn or damaged V-belt is important for timely replacement and preventing further damage. Here are some common signs to look out for:
- Visible wear: Inspect the V-belt for visible signs of wear, such as fraying, cracking, or glazing. Excessive wear indicates that the belt has reached the end of its service life and should be replaced.
- Chunking or missing pieces: If the V-belt shows signs of chunking or has missing pieces, it is a clear indication of severe damage. This can occur due to excessive tension, overloading, or prolonged use beyond the belt’s capacity.
- Excessive noise: A worn or damaged V-belt may produce noticeable noise during operation. This can be in the form of squealing, screeching, or rumbling sounds. The noise is often caused by slipping, misalignment, or belt degradation.
- Slippage: If the V-belt slips on the pulleys, resulting in reduced power transmission or inconsistent operation, it indicates a problem. Slippage can occur due to incorrect tension, pulley misalignment, or insufficient grip caused by belt wear.
- High heat or burning smell: Excessive heat generated by a V-belt can indicate friction caused by belt slippage or misalignment. If you notice a burning smell or feel excessive heat near the belt drive system, it is a sign of potential belt damage.
- Loss of tension: If the V-belt consistently loses tension and requires frequent readjustment, it indicates wear or elongation. Over time, the belt may stretch and lose its original tension, resulting in reduced power transmission efficiency.
- Reduced power transmission: A worn or damaged V-belt may struggle to transmit the required power, leading to decreased equipment performance. This can result in slower operation, reduced torque, or inability to handle the load.
- Visible cracks or separation: Cracks or separation in the V-belt’s rubber material are clear signs of damage. These can occur due to age, exposure to harsh environments, or chemical degradation. Cracked or separated belts should be replaced immediately.
- Shortened belt life: If a V-belt consistently fails or requires replacement sooner than its expected service life, it indicates a problem. Factors such as incorrect tensioning, misalignment, or excessive load can contribute to premature belt failure.
If you observe any of these signs in a V-belt, it is recommended to replace the belt promptly. Continuing to use a worn or damaged V-belt can lead to further damage, increased downtime, and potential equipment failure. Regular maintenance and inspections are essential for identifying and addressing these signs early, ensuring the reliability and longevity of the V-belt system.
editor by CX 2024-03-25