Product Description
Product Description
Raw materials
Belt: High-quality neoprene (CR)as the main raw materials( imported from Japan)
Skeleton materials: Glass Fiber(imported from Janpan)
Tooth surface: Nylon 66 high
Characteristics
strange anti-cracking properties,
CZPT excellent performance,
anti-aging,
heat resistance,
oil resistance,
abrasion-resistant
Features:
With synchronous belt drive is the use of tooth and tooth meshing with the impetus to pass a new type of transmission mode. With accurate synchronous transmission function, do not need lubrication and no slip, no pollution, less noise, transmission efficiency of 0.98, the speed ratio range up to 1: 10, allowing, wire speed up to 50 m / s, the transmission rate from several hundred watts to the hundreds of kilowatts, suitable for multi-axis drive. Neoprene synchronous belt widely used in the textile, automobile, chemical fiber, tobacco, paper, printing, chemical mechanical equipment; In recent years, mining and metallurgy, iron and steel machinery, medical equipment demand is growing.
| T type Industrial Timing Belt |
||||
| Type | Pitch Pb (mm) |
Tooth height ht (mm) |
Belt thickness hs (mm) |
Angle β ° |
| MXL | 2.032 | 0.51 | 1.14 | 40 |
| XL | 5.080 | 1.27 | 2.30 | 50 |
| L | 9.525 | 1.91 | 3.60 | 40 |
| H | 12.70 | 2.29 | 4.30 | 40 |
| XH | 22.225 | 6.35 | 11.20 | 40 |
| XXH | 31.750 | 9.53 | 15.70 | 40 |
| T2.5 | 2.5 | 0.7 | 1.30 | 40 |
| T5 | 5 | 1.20 | 2.20 | 40 |
| T10 | 10 | 2.50 | 4.50 | 40 |
| T20 | 20 | 5.00 | 8.00 | 40 |
| AT5 | 5 | 1.20 | 2.70 | 50 |
| AT10 | 10 | 2.50 | 5.00 | 50 |
| AT20 | 20 | 5.00 | 8.00 | 50 |
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| Type: | Auto Belt |
|---|---|
| Material: | Rubber |
| Certification: | ISO, DIN, JIS |
| Automatic: | Automatic |
| Standard: | Standard |
| Condition: | New |
| Customization: |
Available
| Customized Request |
|---|
What are the key differences between standard V-belts and cogged V-belts?
Standard V-belts and cogged V-belts are two variations of V-belts that differ in their design and performance characteristics. Here are the key differences between these two types of belts:
- Design:
- Flexibility:
- Heat Dissipation:
- Power Transmission Capacity:
- Noise and Vibration:
- Application Suitability:
Standard V-belts have a smooth, continuous surface on the inside, which comes in contact with the pulleys. On the other hand, cogged V-belts have notches or cogs on the inside surface. These cogs allow the belt to flex more easily and improve its flexibility and bending capabilities.
The presence of cogs in cogged V-belts makes them more flexible compared to standard V-belts. This increased flexibility allows cogged V-belts to bend and wrap around smaller pulleys more easily. It also reduces the bending stress and heat generation, resulting in improved performance and longer belt life.
Cogged V-belts have better heat dissipation properties compared to standard V-belts. The cogs create additional surface area, which improves airflow and heat dissipation during operation. This helps to reduce heat buildup and minimize the risk of belt slippage or premature wear due to excessive heat.
Standard V-belts and cogged V-belts have similar power transmission capacity for most applications. However, cogged V-belts may have a slightly reduced power capacity compared to standard V-belts due to the presence of cogs, which can reduce the contact area with the pulleys. As a result, cogged V-belts are typically used in applications that require moderate power transmission.
Cogged V-belts generally produce less noise and vibration compared to standard V-belts during operation. The presence of cogs helps to reduce the vibration and noise caused by belt slippage or engagement with the pulleys. This makes cogged V-belts suitable for applications where noise reduction is important, such as in HVAC systems or household appliances.
Standard V-belts are commonly used in a wide range of industrial applications for power transmission. They are suitable for applications with larger pulleys and higher power requirements. Cogged V-belts, on the other hand, are often preferred in applications that involve smaller pulleys, tighter spaces, or where improved flexibility and reduced noise are desired.
It’s important to consider the specific requirements of the application and consult the manufacturer’s recommendations when choosing between standard V-belts and cogged V-belts. Understanding the key differences between these two types of belts can help in selecting the most appropriate option for a particular power transmission application.
What are the factors that affect the lifespan and efficiency of V-belts?
The lifespan and efficiency of V-belts can be influenced by several factors. Here are the key factors that can affect the performance of V-belts:
- Belt Tension:
- Belt Alignment:
- Belt Condition:
- Maintenance and Lubrication:
- Operating Conditions:
- Load and Application:
Proper belt tension is crucial for the longevity and efficiency of V-belts. Insufficient tension can cause slippage, while excessive tension can lead to excessive load on the belt and other components. It is important to follow the manufacturer’s recommendations for the correct tension range.
Poor belt alignment can cause uneven wear, increased friction, and reduced efficiency. Misaligned pulleys can cause the belt to run at an angle, resulting in premature wear and potential failure. Regularly check and adjust the alignment of pulleys to ensure proper belt tracking.
The condition of the V-belt itself is a significant factor in its lifespan and efficiency. Regularly inspect the belt for signs of wear, cracks, fraying, or glazing. Replace worn-out or damaged belts promptly to avoid further issues.
Proper maintenance and lubrication can significantly extend the lifespan of V-belts. Adequate lubrication reduces friction and heat buildup, which helps to prevent premature wear and cracking. Follow the manufacturer’s recommendations for lubrication intervals and use the appropriate lubricant.
Operating conditions, such as temperature, humidity, and exposure to chemicals or contaminants, can affect the performance of V-belts. Extreme temperatures can cause the belt material to deteriorate, while exposure to chemicals or contaminants can lead to belt degradation. Ensure that the operating conditions are within the recommended range for the specific V-belt.
The load and application requirements also impact the lifespan and efficiency of V-belts. Excessive loads or improper application can cause excessive stress on the belt, leading to premature failure. Ensure that the V-belt is appropriately sized and rated for the specific load and application.
By considering these factors and implementing proper maintenance practices, such as regular inspections, correct tensioning, alignment checks, and appropriate lubrication, you can maximize the lifespan and efficiency of V-belts in your applications.
What are the advantages of using V-belts in power transmission systems?
V-belts offer several advantages when used in power transmission systems:
- High friction: The V-shaped cross-section of the belt increases the contact area with the pulleys, resulting in high frictional forces. This allows for effective power transmission even in applications with high torque or heavy loads.
- Belt wedging: When the V-belt is tensioned, it wedges itself deeper into the pulley grooves, enhancing the friction and preventing slippage between the belt and the pulleys. This feature is especially useful in applications where the driven pulley needs to rotate at a different speed than the driving pulley.
- Quiet operation: V-belts generally operate with less noise compared to other types of belts, such as flat belts. The V-shaped design helps to reduce vibrations and noise levels during power transmission.
- Simple installation: V-belts are relatively easy to install and replace. They can be quickly mounted on the pulleys without requiring extensive alignment procedures.
- Cost-effective: V-belts are typically more affordable compared to other power transmission methods, such as gear systems or synchronous belts. This makes them a cost-effective choice for many applications.
- Flexibility: V-belts can accommodate misalignments and slight variations in pulley diameters. They can also operate in a wide range of temperature and humidity conditions, making them versatile for different environments.
- Energy efficiency: V-belts have relatively low energy losses during power transmission, resulting in efficient energy transfer between the driving and driven pulleys.
It’s important to note that while V-belts offer numerous advantages, they also have limitations. They are not suitable for applications that require precise speed control or when high-speed ratios are needed. In such cases, other power transmission methods may be more appropriate.
In conclusion, the advantages of using V-belts in power transmission systems include high friction, belt wedging, quiet operation, simple installation, cost-effectiveness, flexibility, and energy efficiency.
editor by CX 2024-05-09